Precision Cooling; Pro Alloy Motorsport’s Custom Fabrication Expertise

In motorsport and high-performance engineering, efficient heat management can make the difference between winning or retiring early. At Pro Alloy Motorsport Ltd, we specialise in the design and manufacture of bespoke radiators, intercoolers, fuel tanks and heat exchanger cores, engineered to perform in the toughest conditions and tailored precisely to your vehicle’s requirements.

• Custom Cooling Solutions, Built for Performance

Every vehicle is different. From classic restorations to cutting-edge race cars, each project presents its own set of engineering challenges. That’s why we don’t believe in “one-size-fits-all” cooling solutions. At Pro Alloy, we build custom components from the ground up, combining decades of motorsport experience with modern design tools and fabrication techniques.
Whether you’re pushing for podium finishes or improving the reliability of a road car, our team can design and produce components that maximise thermal efficiency, airflow, and durability, all while maintaining exceptional fit and finish.
Our facility in the UK houses a team of skilled engineers and fabricators who bring precision craftsmanship to every stage of production. Using CNC machined fittings, TIG welded aluminium construction, and high-quality materials, we create systems that not only perform flawlessly but also look the part.
All of our components are built in-house, giving us total control over quality and allowing for complete customisation. From initial design to final pressure testing, each component is meticulously developed to meet exacting performance targets and installation requirements.

• Radiators: Cooling Without Compromise

Our custom radiators are designed to deliver maximum cooling capacity in the most demanding environments. Using advanced tube-and-fin style cores, we optimise the balance between heat rejection and airflow resistance. For competition vehicles where space is at a premium, we can create radiators that integrate fans, shrouds, or auxiliary coolers into a compact and efficient package, ensuring consistent operating temperatures under pressure.
We also supply a range of direct-fit upgrades for popular performance models, offering improved efficiency and strength while maintaining factory mounting points and aesthetics.

• Intercoolers: Maximising Charge Air Efficiency

When it comes to forced induction performance, charge air temperature control is critical. Our bespoke intercoolers are built to deliver lower intake temperatures and reduced pressure drop, translating directly into more power and reliability.
Using high-efficiency cores and custom end-tank designs, we tailor each intercooler to your turbo or supercharger setup, ensuring optimal flow characteristics and minimal lag. For motorsport applications, we also offer air-to-air and water-to-air configurations, depending on space, cooling demands and target power output.

• Fuel Tanks and Heat Exchanger Cores: Built for Safety and Precision

From custom aluminium fuel cells for endurance racing to complex heat exchanger cores for hybrid systems or oil cooling, we engineer each component to exact specifications. Every tank is pressure tested and built with safety, reliability, and ease of installation in mind. Optional features include internal baffling, anti-surge collectors and tailored filler necks, all fabricated in-house to suit your setup.
Our heat exchanger cores are equally adaptable, available in a wide range of sizes and specifications to suit road, race or industrial applications.

• Why Choose Pro Alloy?

What sets Pro Alloy apart are not just our technical capabilities, but our commitment to exemplary service. We work closely with our customers, from private enthusiasts to professional race teams, to design systems that integrate seamlessly with their vehicles and meet precise thermal targets.
Our reputation has been built on engineering excellence, attention to detail, and a deep understanding of motorsport performance requirements. Every product that leaves our workshop carries the same hallmarks; precision, reliability and quality you can trust under pressure.

At Pro Alloy Motorsport, we don’t just make cooling systems – we create engineered solutions that keep you performing at your best. Whether you need a one-off custom radiator for a track project, a full intercooler system for your turbo build, or a bespoke fuel tank for endurance racing, our team has the experience, equipment, and passion to make it happen.

Please feel free to contact us to discuss your next custom fabrication project.